Cast-in Rail Shoulder in Railway Fastening System

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Product Description

Basic Specifications
Model NO.
Rail shoulder
Type
Shoulder
Transport Package
Cartons, Woven-Bags or Gunny-Bags in Wooden Cases
Origin
China
HS Code
7318150000
Production Capacity
20000PCS/Day
Product Description

Rail shoulder is cast in the concrete rail ties to fix the elastic rail clips. There are two types of rail shoulders available, the cast-in shoulder and the weld-on shoulder, both of which are used for the fixing of elastic rail clips.

The casting shoulders as the embedded part of the railway fastening system are pressed in concrete sleeper and work together with the E clip to fasten the rail. The cast-in shoulder is made by casting from iron, such as GB/T 1348-1988, NF EN 1563(1997), ISO1038, DIN 1693, JIS G5502 (2001), KS D 4302, GOST 7293(1985) or BS EN 1563(1997).

Property UIC54 UIC60 Others (115RE, 50kg, 60kg, etc.)
Material Name QT500-7 QT450-10 QT400-15
Standard GB 1348-88 GB 1348-88 GB 1348-89
Tensile Strength ≥500 Mpa ≥450 Mpa ≥400 Mpa
Yield Strength ≥320 Mpa ≥310 Mpa ≥250 Mpa
Elongation ≥7% ≥10% ≥15%
Available Rail Shoulder Types

The Rail shoulder is a semi-embedded part cast in the concrete rail ties to fix the elastic rail clip to the base plate. There are two common types available: Cast-in Shoulder and Weld-on Shoulder.

  • Single Stem Iron Shoulder: Used in pre-stressed concrete ties.
  • Twin Stem Iron Shoulder: Used in Bi-Block or Twin Block concrete ties.

Cast-in Rail Shoulder Mechanical Properties

Material Tensile Strength (Mpa) Yield Strength (Mpa) Elongation (%)
QT400-15 (GGG40) 400 250 15
QT450-10 (GGG45) 450 310 10
QT500-7 (GGG50) 500 320 7
Weld-on Rail Shoulder

The weld-on shoulder is used at typical positions where the rail shoulder is welded onto a flat steel plate rather than the standard tie plate. These are produced using hot forging methods according to AREA standards. Material types include low or medium carbon steel based on specific requirements.

These shoulders can be welded onto longer length steel sleeper sections or bearers, making them cost-effective for switch and crossing layouts where vertical rail geometry is employed.

Frequently Asked Questions
What is the primary function of a rail shoulder?
The rail shoulder is used to fix elastic rail clips to the concrete ties or base plates, ensuring the stability and safety of the rail fastening system.
What are the main differences between cast-in and weld-on shoulders?
Cast-in shoulders are embedded directly into concrete sleepers during manufacturing, while weld-on shoulders are welded onto steel plates or sections, offering flexibility for custom layouts.
What materials are commonly used for cast-in shoulders?
They are typically made from ductile cast iron, with common grades including QT400-15, QT450-10, and QT500-7.
Which international standards do these products comply with?
Our rail shoulders follow various international standards such as GB/T 1348, ISO1038, DIN 1693, JIS G5502, and BS EN 1563.
Can rail shoulders be used for heavy-haul railways?
Yes, different models are designed for various rail weights including UIC54, UIC60, 115RE, and 60kg rail to meet the demands of different track types.

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